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The federal emission standards for heavy duty vehicle engines require the exhaust emissions to be measured and calculated in unit form as grams per break horse-power-hour (g/bhp-hr). Correct emission results not only depend on the precise emission measurement but also rely on the correct determination of vehicle energy consumption. A Transportable Heavy-Duty Vehicle Emission Testing Laboratory (THDVETL) designed and constructed at West Virginia University provides accurate vehicle emissions measurements in grams over a test cycle. This paper contributes a method for measuring the energy consumption (bhp-hr) over the test cycle by a chassis dynamometer. Comparisons of analytical and experimental results show that an acceptable agreement is reached and that the THDVETL provides accurate responses as the vehicle is operated under transient loads and speeds. This testing laboratory will have particular value in comparing the behavior of vehicles operating on alternative fuels.

An electrochemical cell is presented which reduces NOx emissions from a vehicle fueled by dedicated natural gas. The cell is comprised of a honeycomb shaped ceramic which is chemically coated with an electrically conductive material in two distinct regions which serve as electrodes such that, with the application of a voltage potential, a cathode and anode are formed. As the exhaust gas flows through the inner channels of the cell, the electrochemical reduction of NOx at the cathode yields nitrogen gas and oxide ions. The nitrogen continues to flow through the cell while the oxide ions dissolve in the solid electrolyte. At the anodic zone, oxide ions are converted to oxygen gas. The pressure drop across the cell was experimentally measured to insure that the back pressure created by the cell does not create a significant reduction in the efficiency of the engine.

The objective of this study was to evaluate iso-butanol (C4H9OH) as an alternative fuel for spark ignition engines. Unlike methanol (CH3OH) and ethanol (C2H5OH), iso-butanol has not been extensively studied in the past as either a fuel blend candidate with gasoline or straight fuel. The performance of a single cylinder engine (ASTM=CFR) was studied using alcohol-gasoline blends under different input parameters. The engine operating conditions were: three carburetor settings (three different fuel flow rates), spark timings of 5°, 10°, 15°, 20°, and 25° BTDC, and a range of compression ratios from a minimum of 7.5 to a maximum of 15 in steps of one depending on knock. The fuels tested were alcohol-gasoline blends having 5%, 10%, 15%, and 20% of iso-butanol, ethanol, and methanol. And also as a baseline fuel, pure gasoline (93 ON) was used. The engine was run at a constant speed of 800 RPM.

Gaseous and particulate emissions from heavy-duty vehicles are affected by fuel types, vehicle/engine parameters, driving characteristics, and environmental conditions. Transient chassis tests were conducted on twenty-six heavy-duty vehicles fueled with methanol, compressed natural gas (CNG), #1 diesel, and #2 diesel, using West Virginia University (WVU) Transportable Heavy-Duty Vehicle Emissions Testing Laboratory. The vehicles were operated on the central business district (CBD) testing cycle, and regulated emissions of carbon monoxide (CO), total hydrocarbon (HC), nitrogen oxides (NOx), and particulate matter (PM) were measured. Comparisons of regulated emissions results revealed that the vehicles powered on methanol and CNG produced much lower particulate emissions than the conventionally fueled vehicles.

The West Virginia University (WVU) Transportable Heavy-Duty Vehicle Emissions Testing Laboratory was employed to conduct chassis dynamometer tests in the field to measure the exhaust emissions from heavy-duty buses and trucks. This laboratory began operation in the field in January, 1992. During the period January, 1992 through June, 1993, over 150 city buses, trucks, and tractors operated by 18 different authorities in 11 states were tested by the facility. The tested vehicles were powered by 14 different types of engines fueled with natural gas (CNG or LNG), methanol, ethanol, liquified petroleum gas (LPG), #2 diesel, and low sulfur diesel (#1 diesel or Jet A). Some of the tested vehicles were equipped with exhaust after-treatment systems. In this paper, a total of 12 CNG-fueled and #2 diesel-fueled transit buses equipped with Cummins L-10 engines, were chosen for investigation.

A set of experiments were conducted to evaluate the performance differences between a Low Heat Rejection Engine (LHRE) which is ceramic-insulated and a conventional baseline metal diesel engine which is water-cooled. Both engines were single cylinder, direct injection, and turbocharged. The objective of the study was to investigate the rate of heat release of these engines so that performance improvement procedures could be obtained. In this paper, the difference of the ignition delay between the two engines was determined. Two methods for improving the combustion process of the LHRE were studied: use of mixture fuels and increase the fuel injection rate. Both methods proved effective and reduced the fuel consumption rate of the LHRE.

A correlation study of vehicle exhaust emissions measurements was conducted by the West Virginia University (WVU) Transportable Heavy-Duty Vehicle Emissions Testing Laboratory and the Los Angeles County Metropolitan Transportation Authority (MTA) Emissions Testing Facility. A diesel fueled transit bus was tested by both chassis dynamometer emissions testing laboratories. Exhaust emissions were sampled from the tested vehicle during the operation of the Federal Transit Administration (FTA) Central Business District (CBD) testing cycle. Data of gaseous and particulate matter emissions was obtained at each testing laboratory. The emissions results were compared to evaluate the effects of different equipment, test procedures, and drivers on the measurements of exhaust emissions of heavy-duty vehicles operated on a chassis dynamometer.

Regulated gaseous and particulate emissions were obtained from in-use vehicles, two trucks and two buses, operated on the Transportable Heavy Duty Engine Emissions Testing Laboratory. Presented here is the data on transient emissions from a refuse truck with a Cummins LTA10-260 engine, a GMC tractor with a CAT 3176 engine and two buses with Detroit Diesel 6V-92TA engines (one with a particulate trap and the other without) when tested on different fuels. The reported study on in-use heavy duty vehicles is part of an on-going program aimed at establishing a database on the exhaust emissions from vehicles tested on a chassis dynamometer under conditions that represent the ‘real-world’ situations. The paper also discusses, briefly, the entire testing laboratory. The Transportable Laboratory can be effectively used in testing programs, such as recall, deterioration and emission factors.

Concern over dwindling oil supplies has led to the adoption of alternate fuels to power fleet vehicles. However, during the interim period when alternate fuel supply stations are few and far between, dual fuel engines prove a necessity. In the light duty arena, these engines are typically gasoline engines modified to accommodate compressed natural gas (CNG) as an alternate fuel, but they are seldom optimized with both fuels in mind. A Saturn 1.9 liter 4 cylinder dual overhead cam engine was selected as a base for developing an optimized gasoline/CNG powerplant. Baseline data on power and steady state emissions (CO2, CO, NOx, HC) were found using the standard Saturn controller. In addition to monitoring standard sensor measurements, real-time pressure traces were taken for up to 256 cycles using a modified head with embedded PCB piezoelectric pressure transducers.

In the case of advanced light weight material applications, the design of such components, in many cases, are based on applied surface tractions These surface loads can be caused by various means. When wind effects are present these tractions can be due to pressure, suction or drag. In the case of underwater applications, hydrostatic pressure and friction caused by moving against water current needs to be considered in the design. These are some of the traction load applications, a design engineer has to deal with in his advanced material applications. In contrast to the conventional materials, the modern structures made of highly directional dependent material properties, respond the applied loads and environment in an unpredicted way, so that, a detail analysis and design is always necessary. Hence in the present study a higher-order shear deformation formulation is developed to calculate the distribution of stresses accurately in angle-ply laminated shells of revolution.

Recent interest in the effect of engine life on vehicle emissions, particularly those from alternately fueled engines, has led to a need to test heavy duty trucks in the field over their lifetime. West Virginia University has constructed two transportable laboratories capable of measuring emissions as a vehicle is driven through a transient test schedule. Although the central business district (CBD) cycle is well accepted for bus testing, no time-based schedule suited to the testing of class 8 trucks with unsynchronized transmissions is available. The Federal Test Procedure for certifying heavy duty engines can be translated with some difficulty into a flat road chassis cycle although original data clearly incorporated unpredictable braking and inclines. Two methods were attempted for this purpose, but only an energy conservation method proved practical.

A bi-fuel engine capable of operating either on compressed natural gas (CNG) or gasoline is being developed for the transition to alternative fuel usage. A Saturn 1.9 liter 4-cylinder engine was selected as a base powerplant. A control system that allows closed-loop optimization of both fuel delivery and spark timing was developed. Stock performance and emissions of the engine, as well as performance and emissions with the new controller on gasoline and CNG, have been documented. CNG operation in an engine designed for gasoline results in power loss because of the lower volumetric efficiency with gaseous fuel use, yet such an engine does not take advantage of the higher knock resistance of CNG. It is the goal of this research to use the knock resistance of CNG to recover the associated power loss. The two methods considered for this include turbocharging with a variable boost wastegate and raising the compression ratio while employing variable valve timing.

A bi-fuel engine with the ability to run optimally on both compressed natural gas (CNG) and gasoline is being developed. Such bi-fuel automotive engines are necessary to bridge the gap between gasoline and natural gas as an alternative fuel while natural gas fueling stations are not yet common enough to make a dedicated natural gas vehicle practical. As an example of modern progressive engine design, a Saturn 1.9 liter 4-cylinder dual overhead cam (DOHC) engine has been selected as a base powerplant for this development. Many previous natural gas conversions have made compromises in engine control strategies, including mapped open-loop methods, or resorting to translating the signals to or from the original controller. The engine control system described here, however, employs adaptive closed-loop control, optimizing fuel delivery and spark timing for both fuels.

Concern over atmospheric pollution has led to the development of testing procedures to evaluate the hydrocarbon, carbon dioxide, carbon monoxide and oxides of nitrogen emissions from internal combustion engines. In order to perform emissions testing on vehicles, a chassis dynamometer capable of simulating expected driving conditions must be employed. West Virginia University has developed a Heavy Duty Transportable Emissions Testing Laboratory to perform chassis testing on trucks and buses. Emissions from the vehicle are monitored and recorded over the duration of a testing schedule. Usually the vehicle emissions from the whole test are reported as mass of emissions per unit distance driven. However, there is interest in relating the instantaneous emissions to the immediate conditions at specific points in the test, and in determining the emissions for discrete segments of the test (modal analysis).

A family of transmission systems based on a “Planetary Gear - CVT” mechanism is presented here. The systems considered consist of two compound planetary gear trains connected through a CVT pulley system to provide the power/torque split and recirculation function, without the use of additional clutches and/or chain drives. A two degree of freedom system results in which one of the degrees of freedom is directly related to the CVT ratio. The mechanisms considered here combine the gear reduction function of compound planetary gear trains with the continuously variable trans- used as a circulating power control unit. The kinematics and dynamics of this family of systems is presented with emphasis on the belt forces, torques on the various shafts and the overall input/output velocity ratios through the CVT ratio span. Then a parametric analysis is conducted to characterize the effect of the various functional ratios and parameters of the system in terms of the overall performance.

Emissions from light duty vehicles have traditionally been measured using a chassis dynamometer, while heavy duty testing has been based on engine dynamometers. However, the need for in-use vehicle emissions data has led to the development of two transportable heavy duty chassis dynamometers capable of testing buses and heavy trucks. A test cycle has been developed for Class 8 trucks, which typically have unsyncronized transmissions. This test cycle has five peaks, each consisting of an acceleration, cruise period, and deceleration, with speeds and acceleration requirements that can be met by virtually all vehicles in common service. Termed the “WVU 5 peak truck test”, this 8 km (5 mile) cycle has been used to evaluate the emissions from diesel and ethanol powered over-the-road tractors and from diesel and ethanol powered snow plows, all with Detroit Diesel 6V92 engines.

The need to assess the effect of exhaust gas emissions from heavy duty vehicles (buses and trucks) on emission inventories is urgent. Exhaust gas emissions measured during the fuel economy measurement test procedures that are used in different countries sometimes do not represent the in-use vehicle emissions. Since both local and imported vehicles are running on the roads, it is thought that studying the testing cycles of the major vehicle manufacturer countries is worthy. Standard vehicle testing cycles on chassis dynamometer from the United States, Canada, European Community Market, and Japan1 are considered in this study. Each of the tested cycles is categorized as either actual or synthesized cycle and its representativness of the observed driving patterns is investigated. A total of fourteen parameters are chosen to characterize any given driving cycle and the cycles under investigation were compared using these parameters.

Techniques have been developed to sample and speciate dilute heavy duty diesel exhaust to determine the specific reactivities and the ozone forming potential. While the Auto/Oil Air Quality Improvement Research Program (AQIRP) has conducted a comprehensive investigation to develop data on potential improvements in vehicle emissions and air quality from reformulated gasoline and various other alternative fuels. However, the development of sampling protocols and speciation of heavy duty diesel exhaust is still in its infancy [1, 2, 3, 4, 5 and 6]. This paper focuses on the first phase of the heavy duty diesel speciation program, that involves the development of a unique set of sampling protocols for the gas phase, semi-volatile and particulate matter from the exhaust of engines operating on different types of diesel fuel. Effects of sampling trains, sampling temperatures, semi-volatile adsorbents and driving cycles are being investigated.

An alternative fuel that has demonstrated considerable potential in reducing emissions and crude oil dependence is compressed natural gas (CNG). A dedicated CNG vehicle suffers from the lack of an adequate number of fueling stations and the poor range limited by CNG storage technology. A vehicle capable of operating on either gasoline or natural gas allows alternative fuel usage without sacrificing vehicle range and mobility. Although many such bi-fuel vehicles are in existence, historically they have employed older engine designs and made compromises in engine control parameters that can degrade performance relative to gasoline and increase emissions. A modern production engine, a 1992 Saturn 1.9 liter 16 valve powerplant, is being optimized for operation on each fuel to realize the full potential of CNG in a bi-fuel system. CNG operation in an engine designed for gasoline typically suffers from reduced power, due in part to displacement of air by gaseous fuel.

Analysis of two types of bearings has been performed for the rotor shaft of the Rand Cam™ engine. Rolling element bearings and a combination of journal and thrust bearings for selected engine configurations have been considered. The engine configurations consist of four, five, six, seven, and eight vanes. The bearing geometry and orientation was also addressed. This analysis is crucial due to the potentially large axial loading on the bearings and the need for the bearing arrangement to be compact and reliable. An emphasis was placed on the combination of fluctuating axial and radial loads and the resulting effect upon the bearings. Tapered roller bearings were found to be effective. However, a combination of journal and thrust bearings is a more compact bearing arrangement for this application. The eight vane configuration is the most desirable configuration based upon the bearing analysis.